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Providing components and work pieces quickly and reliably
Sensors from Leuze electronic are optimal in the feeding systems commonly used in mounting machines and automates, especially when exact part production and maximum productivity are required. Their functions contribute in large part to making it possible to prepare various work pieces for transfer and circulation quickly, gently and in the correct position.
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Monitoring quality and assembly steps with sensors
Whenever it's essential to implement elaborate mounting processes in as few steps as possible, it's preferable to use rotary tables or transfer systems. In doing so, optical or inductive switches are utilized for monitoring process steps and ensuring product and manufacturing quality in both semi-automated mounting machines and complex fully-automated mounting systems.
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Providing parts reliably
For a specialist, handling means everything that is necessary for providing a part, from alignment to transport. Depending on the level of mechanization, various types of sensor solutions from Leuze electronic can be utilized. An extensive range of diverse sensors is available to our customers for optimal and efficient solutions for these types of applications.
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Collecting parts and passing them on with care
After individual work pieces have been mounted into completed components or products, the parts have to be removed, and if necessary, collected or sorted into work piece holders, special containers, trays or packing materials. Sensors from Leuze electronic are used for detection, presence testing or orientation detection here. In doing so, simple photoelectric sensors are in just as high demand as complex code scanning or camera systems.
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Safety first
Workplace safety plays an important role in mounting and handling technology, as manual intervention can be necessary at any time, and must be safeguarded in an intelligent way. Leuze electronic offers a complete range of safety sensors, components, systems and services and can thereby safeguard "hazardous" stations throughout the entire mounting and handling process reliably, economically, and tailored exactly to the customer's needs.
Application | Domaine | Cahier des charges |
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Detecting object extraction | Extraction | Presence inspection, Orientation detection, Positioning |
Reading imprint | Extraction | Bar code, 2D-code |
Reading of a 1D-code and quality evaluation of a print | Extraction | Bar code, Presence inspection, Dimension, contour, volume, Quality control |
Identification, counting and detection of parts in the feed technology | Feed | Bar code, Presence inspection, 2D-code |
Level monitoring container for material stockage ("bunker") | Feed | Level |
Orientation detection of stamping parts on conveyors | Feed | Presence inspection, Orientation detection |
Part transfer (part transport) | Feed | Presence inspection, Orientation detection, Positioning |
Switching on metal surfaces | Feed | Presence inspection |
Detecting object presence | Handling | Presence inspection, Orientation detection, Quality control, Positioning, Dimension, contour, volume |
Object positioning | Handling | Presence inspection, Orientation detection, Positioning |
Position and orientation monitoring of fixed metal brackets | Handling | Presence inspection, Orientation detection |
Completeness monitoring: checking of glue application on gear wheels | Mounting | Presence inspection, Quality control, Orientation detection, Dimension, contour, volume |
Identifying, qualifying or testing parts | Mounting | Distance, 2D-code, Orientation detection, Quality control, Dimension, contour, volume, Presence inspection |
Part positioning | Mounting | Presence inspection, Orientation detection, Positioning |
Presence monitoring (e.g. part inlaid in processing station?) | Mounting | Presence inspection, Orientation detection, Positioning |
Access guarding (moveable guards) and position monitoring of flaps and hoods | Safety technology | Control engineering, Machine protection / collision prevention, Point of operation guarding, Danger area safeguarding, Access guarding |
Access guarding, also with muting | Safety technology | Control engineering, Machine protection / collision prevention, Point of operation guarding, Danger area safeguarding, Access guarding |
Danger zone guarding, point of operation guarding | Safety technology | Control engineering, Machine protection / collision prevention, Point of operation guarding, Danger area safeguarding, Access guarding |
Hand and finger protection, danger zone guarding and access guarding | Safety technology | Control engineering, Machine protection / collision prevention, Point of operation guarding, Danger area safeguarding, Access guarding |
Personnel protection and E-Stop | Safety technology | Control engineering, Machine protection / collision prevention, Point of operation guarding, Danger area safeguarding, Access guarding |
Safeguarding moveable and hard guards | Safety technology | Control engineering, Machine protection / collision prevention, Point of operation guarding, Danger area safeguarding, Access guarding |
Safety sensor monitoring | Safety technology | Control engineering, Machine protection / collision prevention, Point of operation guarding, Danger area safeguarding, Access guarding |